Mercedes G Class 1986-2022 Workshop Service Repair Manual

Mercedes G Class Workshop Repair and Service Manual 1986-2022

Mercedes G Class Workshop Manual 1986-2022. Contains all procedures for Step by Step detailed repair, service, wiring and electrical systems instructions with comprehensive illustrations, manufacturer specifications, all technical information, maintenance, torques, scheduled service information, operating fluids, EPC, electrical systems, wiring diagrams etc.

Official Workshop manual used by Mercedes Approved Garages.

Models:
Covers both long and short wheel base.
W460: 200 GE, 230 G, 230 GE, 230 GE 2.6 Brabus, 280 GE, 280 GE AMG, 240 GD, 250 GD, 300 GD

W461: 230 GE/ G 230, 250 GD ‘Wolf’, G 270 CDI Worker, G 280 CDI Worker, G280 CDI Edition.30PUR, G 280 CDI Professional, G 300 CDI Professional, 290 GD/ G290 Diesel, 290 GD T, G 290 TurboDiesel.

W463: 200GE, 230 GE, G230, 300 GE, G 300, G 320, G36 AMG, 500 GE, 500 GE 6.0 AMG, G 500, G 500 4×4, G 55 AMG, G 63 AMG V8, Mercedes-AMG G63, G63 AMG V12, G 63 AMG 6×6, G35 AMG, Mercedes-Maybach G650 Landaulet, 250 GD, G270 CDI, 300 GD, G 300 D, G 300 D, G 300 D TurboDiesel, G 320 CDI, 350 GD T G 350 TurboDiesel, G350 CDI, G 350 CDI BlueTEC, G350 d, G 350 d Professional, G 400 CDI

W463A : G350, G500, G550, AMG G63, G350d, G400d.

Mercedes Benz G Class W460 1986-1992
Engines:
Petrol:
2.0 L M 102.964 E20
2.3 L M 115.973
2.6 L M 115 2.6 Brabus
2.8 L M 110.994
Diesel:
2.4 L OM 616
2.5 L OM 602
3.0 L OM 617

Transmissions:
4-speed manual
5-speed manual
4-speed 720.1 (W4A 018) automatic

Mercedes Benz G Class W461 1992-2021
Engines:
Petrol:
2.3 L M 102 E 23
Diesel:
2.5 L OM 602.930
2.7 L OM 612 DE 27 LA turbodiesel
2.9 L OM 602 D 29
2.9 L OM 602 DE 29 LA turbodiesel
3.0 L OM 642 DE 30 LA red. V6 turbodiesel

Transmissions:
4-speed 720.1 (W4A 018) automatic
5-speed manual
4-speed manual

Mercedes Benz G Class W463 1990-2018
Engines
Petrol/Gasoline:
2.0 L M 102.965 E 20 KAT
2.3 L M 102.989 E 23 KAT
3.0 L M 103.987 E 30 KAT
3.2 L M 104.996 E 32
3.2 L M 112.945 E 32 V6
3.6 L M 104.992 E 36
4.0 L M 176 DE 40 AL twin-turbo V8
5.0 L M 117.965 E 50 V8
5.0 L M 113.965 E 50 V8
5.4 L M 113 E 55 V8
5.4 L M 113 E 55 ML supercharged V8
5.5 L M 273 KE 55 V8
5.5 L M 157 DE 55 twin-turbo V8
6.0 L M 117.965 E 50 bored to 6.0 litres V8
6.0 L M 279 E 60 AL twin-turbo V12
6.3 L M 137 E 63 V12
Diesel:
2.5 L OM 602.931 D 25
2.7 L OM 612.965 DE 27 LA turbo
3.0 L OM 603.931 D 30
3.0 L OM 606.964 D 30 LA turbo
3.0 L OM 642 DE 30 LA V6 turbo
3.5 L OM 603.972 D 35 A turbo
4.0 L OM 628.962 DE 40 LA biturbo V8

Transmissions:
5-speed manual
4-speed 4G-Tronic automatic
5-speed 5G-Tronic automatic
7-speed 7G-Tronic automatic

Mercedes Benz G Class W463A 2019-2022
Engines:
Petrol:
2.0 L M264 turbocharger
4.0 L M176 V8 twin-turbo
4.0 L M177 V8 twin-turbo
Diesel:
2.9 L OM656 D29 R SCR I6 turbo

Transmissions:
9 Speed automatic 9G-Tronic
9 Speed automatic AMG SPEEDSHIFT TCT 9G

Left and Right hand drive covered.

Years: 2022, 2021, 2020, 2019, 2018, 2017, 2016, 2015, 2014, 2013, 2012, 2011, 2010, 2009, 2008, 2007, 2006, 2005, 2004, 2003, 2002, 2001, 2000, 1999, 1998, 1997, 1996, 1995, 1994, 1993, 1992, 1991, 1990, 1989, 1988, 1987, 1986.

Languages: English & German

Format: Professional OEM Dealer Workshop Manual Software

Compatibility:
✔ Windows 11, 10, 8, 7, Vista, XP
✔ Mac (via Boot Camp or Parallels)
✔ Linux (via Wine or VirtualBox)

CONTENTS:
General Information: Diagnosis, troubleshooting, and specifications.- Engine Control: Comprehensive engine management details.- Fuel & Exhaust Systems: Maintenance and repair procedures.- Emission Control: Guidelines for emission control systems.- Lubrication & Mechanical Systems: Complete engine lubrication and mechanical maintenance.- Transmission: Detailed transmission service and repair.- Brake System: Instructions for maintaining and repairing brakes.- Axles: Front and rear axle maintenance.- Steering System: Detailed steering system repair and maintenance.- Heater & Air Conditioning: HVAC system diagnostics and repair.- Ventilation System: Ventilation system service procedures.- Maintenance: Scheduled service information and maintenance operations.- Lights & Switches: Electrical lighting and switch maintenance.- Clutch & Gearbox: Comprehensive clutch and gearbox maintenance.- Propeller Shaft & Differential: Detailed repair procedures.- Cooling System: Cooling system diagnostics and repair.- Electrical System: Extensive electrical system diagrams and repair instructions.- Technical Diagnostics: Fault finding and diagnostics.- Suspension: Suspension system service and repair.- Wheels & Tyres: Wheel and tyre maintenance.- Body & Chassis: Detailed body and chassis repair.- Interior Fittings: Interior maintenance and repair.- Safety Systems: Comprehensive safety system diagnostics and repair.- Mercedes G Class Workshop Manual, Mercedes G Class Repair Manual, Mercedes G Class Service Manual, Mercedes G Class Electronic Parts Catalogue , Mercedes G Class Wiring Diagrams. And Much More…

Special Features:
Comprehensive Diagrams
Zoom-In Illustrations
Torque Specifications
Special Tooling Requirements
Menu-Driven Pages
Thousands of Photographs and Diagrams
Search Functionality by Model, Year, Sales Model, Engine Code, Gearbox Code

Instant Download

Frequently Asked Questions

What Mercedes models are covered?

This comprehensive workshop manual software covers all Mercedes G Class variants from 1986 to 2022. Included models are the W460, W461, and W463 chassis codes encompassing G230, G240, G250, G270, G280, G290, G300, G320, G350, G400, G500, G550, G55 AMG, G63 AMG, and G65 AMG. Coverage includes both short and long wheelbase versions, professional line models, and all special editions produced during this extensive 36-year production span.

What engines/transmissions are covered?

Complete coverage includes all petrol and diesel powertrains fitted to G Class vehicles. Diesel engines covered include OM602, OM603, OM606, OM612, OM628, OM642, and OM656 units ranging from 2.5L to 4.0L. Petrol engines include M103, M104, M112, M113, M157, M176, and M177 variants from 2.8L to 6.0L V12. Transmission coverage includes all 4-speed, 5-speed manual gearboxes plus 4G-TRONIC, 5G-TRONIC, 7G-TRONIC, and 9G-TRONIC automatic transmissions with transfer case procedures.

Does this include wiring diagrams?

Yes, this software includes complete interactive wiring diagrams for all G Class electrical systems from 1986-2022. Coverage includes engine management circuits, ABS and ESP systems, climate control, central locking, lighting circuits, instrument clusters, and infotainment systems. The interactive component locator allows you to identify connector positions, ground points, and splice locations. Color-coded diagrams match factory specifications with zoom functionality and clickable navigation between related circuits.

What format is this Workshop Manual provided in?

IMPORTANT: This is NOT a PDF. This is professional dealer-level workshop manual software – the same system used by Mercedes-Benz dealerships worldwide. It’s an interactive program that installs on your computer, featuring clickable navigation, searchable content, zoom functionality, and integrated wiring diagram viewers. Much more powerful than a static PDF.