Mercedes G Class W463 Workshop Repair and Service Manual PDF 1991-2012

Mercedes G-Class W463 Workshop Repair and Service Manual PDF

This Mercedes G Class W463 workshop repair manual PDF covers the W463 G-Class for 1991 to 2012. It holds 11,660 Mercedes-Benz dealer documents on 23,476 pages, with 4,228 repair procedures, 2,350 function descriptions and 2,889 circuit diagrams for the six cylinder, V6 and V8 petrol engines, the G 55 AMG and the Turbodiesel and CDI diesels.

Model:
Mercedes-Benz G-Class W463 station wagon, short and long, and cabriolet: G 300, G 320, G 500, G 55 AMG, G 300 Turbodiesel, G 320 CDI and G 350 BlueTEC

Engines:
Petrol, Gasoline
M103 3.0 litre six cylinder
M104 six cylinder
M112 3.2 litre V6
M113 5.0 and 5.4 litre V8, including the supercharged G 55 AMG

Diesel:
OM602 five cylinder
OM606 3.0 litre six cylinder Turbodiesel
OM612 2.7 litre five cylinder CDI
OM628 4.0 litre V8 CDI
OM642 3.0 litre V6 CDI and BlueTEC

Transmissions:
717.4 manual
722.3 and 722.6 automatic
722.9 7G-TRONIC automatic
Transfer case with front and rear differential locks

Years: 2012, 2011, 2010, 2009, 2008, 2007, 2006, 2005, 2004, 2003, 2002, 2001, 2000, 1999, 1998, 1997, 1996, 1995, 1994, 1993, 1992, 1991

Format: PDF

Languages: English

Left and right hand drive covered.

Compatibility:
Windows 11, 10, 8, 7, Vista, XP, Mac, Linux, Android, iOS + All Tablets & Phones. A 379 MB PDF; download it on Wi-Fi and it then runs offline.

CONTENTS:
Service: ASSYST maintenance, service products, jacking up, towing and laying up.- Engine: removal, cylinder head, crankcase, pistons, crankshaft, timing chain and camshaft adjustment.- Fuel injection: HFM, PEC and ME petrol systems, inline injection pumps and CDI common rail.- Air and exhaust: turbocharger, supercharger, charge air cooling, EGR, secondary air and AdBlue.- Engine electrics: ignition, preglow, starter and alternator.- Lubrication and cooling: oil pump, oil cooler, coolant pump, radiator and fan clutch.- Drivetrain: clutch, 717.4 manual, automatics, transfer case and propeller shaft.- Chassis: springs, stabilizers, adaptive damping, axles, differential locks and tire pressure monitoring.- Brakes: ABS, BAS, ETS, ESP and Adaptive Brake.- Steering: steering gear, power steering pump and steering wheel heater.- Electrics: fuse boxes, module box, control units, instrument cluster, parking assist and cameras.- Comfort: KEYLESS-GO, COMAND, soft top, sliding roof and climate control.- Body: shell, doors, tailgate, glass, seats, belts, airbags and paintwork.- And Much More…

Special Features:
23,476 pages from the Mercedes-Benz dealer documentation for the G-Class
11,660 documents in 50 system groups
4,228 repair procedures and 2,350 function descriptions
2,889 circuit diagrams with component legends
302 special tool sheets and 130 tightening torque tables
13,029 bookmarks and clickable contents pages
Searchable text so you can find a part in seconds

Coverage: the book also includes documents for the 461 series G-Class and for G-Class models built after 2012. Everything listed above is from the 1991 to 2012 W463. The 2013 to 2018 W463 has its own Mercedes G Class W463 workshop repair manual PDF for 2013-2018.

Mercedes G Class W463 PDF Cover Image with Table of Contents

Mercedes G Class W463 Brake Pedal Removal PDF Download

Mercedes G Class W463 Defroster Nozzle Flap Actuator Location PDF Download

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Frequently Asked Questions

Is the G 320 CDI covered in this W463 service manual?
Yes. The G 320 CDI is listed as 463.303, 463.340 and 463.341 with the OM642 V6, engine 642.970.

Does the W463 service manual show brake pedal removal?
Yes. The procedure starts at the cover below the instrument panel and runs through the brake light switch, master cylinder push rod, spring and retaining ring.

Where are the defroster flap actuators on the G-Class W463?
On the air conditioner housing, beside the defroster vent outlet. The function description applies to 463 models up to model year 2007.

Does the G Class W463 PDF cover the soft top?
Yes. The cabriolet soft top is documented with its canvas and its mechanical, hydraulic and electrical systems.

Is the W463 manual also available as workshop software?
Yes. If you are looking for the Professional Workshop Manual Software for this manual, see the Mercedes G Class W463 professional workshop manual software. Other G-Class manuals are in the Mercedes G Class workshop manual range.