Mercedes Vito W638 Workshop Repair and Service Manual PDF 1996-2000

Mercedes Vito W638 Van Repair and Workshop Repair and Service Manual PDF

This Mercedes Vito W638 workshop repair manual PDF covers the W638 Vito van and the V-Class for 1996 to 2000. It holds 4,278 Mercedes-Benz dealer documents on 6,834 pages, with 1,287 diagnosis documents, 1,166 repair procedures and 510 circuit diagrams for the M111 and six cylinder petrol engines, the OM601 diesels and the OM611 CDI.

Model:
Mercedes-Benz Vito W638 van, including the panel van, and the V-Class, with M111, M104 and OM601 and OM611 diesel engines

Engines:
Petrol, Gasoline
M111 2.0 and 2.3 litre four cylinder
M104.900 2.8 litre six cylinder

Diesel:
OM601 2.3 litre D23 and D23 LA turbodiesel
OM611 2.2 litre CDI common rail

Transmissions:
Manual transmission and clutch
722.6 5 speed automatic

Years: 2000, 1999, 1998, 1997, 1996

Format: PDF

Languages: English

Left and right hand drive covered.

Compatibility:
Windows 11, 10, 8, 7, Vista, XP, Mac, Linux, Android, iOS + All Tablets & Phones. The PDF is 87 MB, quick to download and usable offline afterwards.

CONTENTS:
Service: maintenance, vehicle diagnosis, jacking up and towing.- Diagnosis: 1,287 diagnosis documents.- Engine: removal, cylinder head, crankcase, pistons, crankshaft and timing chain.- Fuel injection: PEC, HFM-SFI and ME petrol injection, diesel inline injection pump and CDI common rail.- Air and exhaust: turbocharger, charge air cooling, EGR and catalytic converter.- Engine electrics: ignition, preglow, starter and alternator.- Lubrication and cooling: oil pump, oil cooler, coolant pump, radiator and fan.- Drivetrain: clutch, manual transmission and 722.6 automatic.- Chassis: air suspension, level control, axles and wheels.- Brakes: ABS, ASR, ETS and axle-load dependent brake.- Steering: steering gear and power steering pump.- Electrics: fuse boxes, control units, instrument cluster and Parktronic.- Doors: front, sliding, hinged and tailgate.- Comfort: central locking, remote control, sliding roof and audio.- Climate: heating, rear air conditioning and auxiliary heater.- Body: panels, glass, seats, belts, airbags and paintwork.- And Much More…

Special Features:
6,834 pages from the Mercedes-Benz dealer documentation for the W638
4,278 documents in 47 system groups
1,287 diagnosis documents and 1,166 repair procedures
510 circuit diagrams with component legends
97 special tool sheets and 100 tightening torque tables
5,230 bookmarks and clickable contents pages
Searchable text for any part or fault

Mercedes Vito W638 PDF Cover Image with Table of Contents

Mercedes Vito W638 Diesel Fuel Filter and Preheating Valve PDF Download

Mercedes Vito W638 Heater Housing and Air Ducts PDF Download

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Frequently Asked Questions

Is the OM611 CDI covered in this Vito W638 service manual?
Yes. The 611.980 CDI engine is listed with common rail injection, and the manual also shows its oil dipstick, filler neck, drain screw and oil filter.

Does the W638 manual cover the diesel fuel filter and preheater?
Yes. The fuel filter, its inlet and outlet lines and the preheating valve are shown on model 638, along with the fuel preheater group.

Which heating and air conditioning systems are in the W638 PDF?
Heating, air conditioning, rear air conditioning and the auxiliary heater, including the heater housing, air ducts and heat exchanger.

Does the Vito W638 PDF include the V-Class?
Yes. The V-Class models are listed with the W638 Vito, including the six cylinder engine 104.900 versions.

Can I get the W638 manual as workshop software?
Yes. If you are looking for the Professional Workshop Manual Software for this manual, see the Mercedes V Class W638 professional workshop manual software. More Vito and V-Class manuals are listed in the Mercedes V Class workshop manual range.