Mercedes V Class W638 1996-2003 workshop manual covering 2.0L OM601 2.1L OM611 CDI diesel and 2.0L 2.3L M111 petrol engines with service repair procedures and wiring diagrams dealer software download

Mercedes V Class W638 Workshop Service Repair Manual 1996-2003

Mercedes V Class W638 Workshop Service Repair Manual

Years: 1996-2003

Languages: English & German

Format: Mercedes Software – VirtualBox Virtual Machine

Compatibility: Windows — see included guide for supported versions

Instant Download

£9.99

Choose Currency

Pound sterling (£) - GBP
  • Pound sterling (£) - GBP
  • United States dollar ($) - USD
  • Euro (€) - EUR
  • Australian dollar ($) - AUD
  • Brazilian real (R$) - BRL
  • Chinese yuan (¥) - CNY
  • Canadian dollar ($) - CAD
  • Danish krone (kr.) - DKK
  • Hong Kong dollar ($) - HKD
  • Indian rupee (₹) - INR
  • Mexican peso ($) - MXN
  • New Taiwan dollar (NT$) - TWD
  • New Zealand dollar ($) - NZD
  • Norwegian krone (kr) - NOK
  • Polish złoty (zł) - PLN
  • Singapore dollar ($) - SGD
  • South African rand (R) - ZAR
  • South Korean won (₩) - KRW
  • Swedish krona (kr) - SEK
  • Swiss franc (CHF) - CHF
  • Thai baht (฿) - THB
  • Turkish lira (₺) - TRY
  • Ukrainian hryvnia (₴) - UAH

Mercedes V Class W638 Workshop Repair and Service Manual 1996-2003

Mercedes V Class W638 Workshop Manual 1996-2003. Contains all procedures for Step by Step detailed repair, service, wiring and electrical systems instructions with comprehensive illustrations, manufacturer specifications, all technical information, maintenance, torques, scheduled service information, operating fluids, EPC, electrical systems, wiring diagrams etc.

Official Workshop manual used by Mercedes Approved Garages.

Covers Models: W638- Vito, Vito Microbus

Engines:
Petrol/ Gasoline:
2.8 L M104.900
Diesel:
2.2 L CDI
2.3 L
2.3 L Turbo

Transmissions:
Covers  all transmissions

Left and Right hand drive covered.

Years: 2003, 2002, 2001, 2000, 1999, 1998, 1997

Languages: English & German

Format: Mercedes Software – VirtualBox Virtual Machine

Compatibility: Windows — see included guide for supported versions

Prefer a PDF? If you want something that works on a phone or tablet and is much simpler to use, our Mercedes Vito W638 service manual PDF for 1996-2000 is a single searchable PDF that needs no installation. It covers the W638 Vito and V-Class with petrol, diesel and CDI engines.

CONTENTS:
General Information: Diagnosis, troubleshooting, and specifications.- Engine Control: Comprehensive engine management details.- Fuel & Exhaust Systems: Maintenance and repair procedures.- Emission Control: Guidelines for emission control systems.- Lubrication & Mechanical Systems: Complete engine lubrication and mechanical maintenance.- Transmission: Detailed transmission service and repair.- Brake System: Instructions for maintaining and repairing brakes.- Axles: Front and rear axle maintenance.- Steering System: Detailed steering system repair and maintenance.- Heater & Air Conditioning: HVAC system diagnostics and repair.- Ventilation System: Ventilation system service procedures.- Maintenance: Scheduled service information and maintenance operations.- Lights & Switches: Electrical lighting and switch maintenance.- Clutch & Gearbox: Comprehensive clutch and gearbox maintenance.- Propeller Shaft & Differential: Detailed repair procedures.- Cooling System: Cooling system diagnostics and repair.- Electrical System: Extensive electrical system diagrams and repair instructions.- Technical Diagnostics: Fault finding and diagnostics.- Suspension: Suspension system service and repair.- Wheels & Tyres: Wheel and tyre maintenance.- Body & Chassis: Detailed body and chassis repair.- Interior Fittings: Interior maintenance and repair.- Safety Systems: Comprehensive safety system diagnostics and repair. Covers the Mercedes V Class W638 workshop, repair and service procedures, wiring diagrams and parts catalogue.

Special Features:
Comprehensive Diagrams
Zoom-In Illustrations
Torque Specifications
Special Tooling Requirements
Menu-Driven Pages
Thousands of Photographs and Diagrams
Search Functionality by Model, Year, Sales Model, Engine Code, Gearbox Code

Instant Download

Frequently Asked Questions

What Mercedes models are covered?

This comprehensive dealer software covers all Mercedes-Benz V Class W638 models manufactured between 1996 and 2003. Coverage includes the V200, V220, V230, V280, and V280 V6 variants. The software provides complete service information for both short wheelbase and long wheelbase configurations, including the Vito commercial variants sharing the W638 platform. All European, North American, and international market specifications are included with region-specific components and configurations fully documented.

What engines/transmissions are covered?

The software includes complete coverage for all W638 powertrains including the OM601 2.0L diesel, OM611 2.2L CDI turbodiesel, M111 2.0L and 2.3L petrol engines, and the M112 2.8L V6 petrol engine. Transmission coverage includes the 5-speed manual gearbox and 4-speed automatic transmission with detailed rebuild procedures, torque specifications, and diagnostic routines. Complete fuel injection, turbocharger, and emission system documentation is provided for each engine variant.

Does this include wiring diagrams?

Yes, this dealer software includes comprehensive interactive wiring diagrams for all W638 electrical systems. Coverage includes engine management, ABS/ESP systems, climate control, central locking, power windows, instrument cluster, lighting circuits, and audio systems. The interactive component locator allows you to identify connector positions, ground points, and splice locations throughout the vehicle. Color-coded diagrams match factory wire colors with pin-out specifications for all control modules and sensors.

What format is this Workshop Manual provided in?

This is professional OEM Mercedes dealer software, the same diagnostic and repair system used by authorized Mercedes-Benz dealerships worldwide. Unlike static documents, this interactive software features searchable databases, component locators, step-by-step guided diagnostics, and dynamic wiring diagram navigation. The software provides dealer-level functionality including parts cross-referencing, labour time estimates, and technical service bulletin integration. This professional-grade tool delivers an experience far superior to traditional workshop manuals.

Related products