Mercedes Vito W638 W639 W447 1996-2021 workshop manual covering 2.0L 2.3L petrol and 2.1L 2.2L CDI OM651 OM646 3.0L V6 OM642 diesel engines with service repair procedures and wiring diagrams

Mercedes Vito 1996-2021 Workshop Service Repair Manual

Mercedes Vito Workshop Service Repair Manual

Years: 1996-2021

Languages: English & German

Format: Mercedes Software – VirtualBox Virtual Machine

Compatibility: Windows — see included guide for supported versions

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Mercedes Vito Workshop Repair and Service Manual 1996-2021

Mercedes Vito Workshop Manual 1996-2021. Contains all procedures for Step by Step detailed repair, service, wiring and electrical systems instructions with comprehensive illustrations, manufacturer specifications, all technical information, maintenance, torques, scheduled service information, operating fluids, EPC, electrical systems, wiring diagrams etc.

Official Workshop manual used by Mercedes Approved Garages.

Models:
W638: Vito, Vito Microbus
W639: 119, 126, 110 CDI, 110 CDI BlueEfficiency, 113 CDI, 113 CDI BlueEfficiency, 116 CDI, 116 CDI BlueEfficiency, 120 CDI, 122 CDI,122 CDI BlueEfficiency, 204 Sport, E-CELL
W447: V 200d, V 220d, V 250d, 109 CDI, 110 CDI, 111 CDI, 114 CDI, 116 CDI, 119 CDI, 119 CDI BlueTEC, 124 CDI, EQV 300, eVito Tourer

First Generation W638 1996-2003
Engines:
Petrol/ Gasoline:
2.8 L M104.900
Diesel:
2.2 L CDI
2.3 L
2.3 L Turbo

Second Generation W639 2003-2015
Engines:
Petrol:
3.2 L M112 E32 V6
3.5 L M272 E35 V6
3.7 L M112 E37 V6
4.3 L Brabus V6
6.0 L M119 Brabus V8 Twin-Turbo
Diesel:
2.1 L OM646 980 L4 Turbo
2.1 L OM646 DE22 LA R
2.1 L OM651 DE22
3.0 L OM642 V6
2.5 L M272 924 V6
3.0 L M272 939 V6

Transmissions
6-speed Manual
5-speed TouchShift automatic

Third Generation W447 2014-2022
Engines:
Petrol:
2.0 L M274
Diesel:
1.6 L OM 622 DE 16 LA turbo
1.7 L OM 622 DE 17 LA turbo
2.0 L OM 654q turbo
2.2 L OM 651 DE 22 LA turbo
Electric:
EQV 300

Electric Motor:
85kW permanent synchronous magnet electric motor (eVito 2018-2020)
150kW permanent synchronous magnet electric motor (Mercedes-Benz EQV / eVito Tourer 2020-)

Transmissions:
6-speed ECO Gear manual
7G-TRONIC PLUS automatic
9-speed 9G-Tronic automatic
Single speed with fixed ratio (Mercedes-Benz EQV / eVito Tourer)

Battery:
90 kWh water-cooled Li-Ion battery (EQV 300)

Left and Right hand drive covered.

Years: 2021, 2020, 2019, 2018, 2017, 2016, 2015, 2014, 2013, 2012, 2011, 2010, 2009, 2008, 2007, 2006, 2005, 2004, 2003, 2002, 2001, 2000, 1999, 1998, 1997, 1996

Languages: English & German

Format: Mercedes Software – VirtualBox Virtual Machine

Compatibility: Windows — see included guide for supported versions

CONTENTS:
General Information: Diagnosis, troubleshooting, and specifications.- Engine Control: Comprehensive engine management details.- Fuel & Exhaust Systems: Maintenance and repair procedures.- Emission Control: Guidelines for emission control systems.- Lubrication & Mechanical Systems: Complete engine lubrication and mechanical maintenance.- Transmission: Detailed transmission service and repair.- Brake System: Instructions for maintaining and repairing brakes.- Axles: Front and rear axle maintenance.- Steering System: Detailed steering system repair and maintenance.- Heater & Air Conditioning: HVAC system diagnostics and repair.- Ventilation System: Ventilation system service procedures.- Maintenance: Scheduled service information and maintenance operations.- Lights & Switches: Electrical lighting and switch maintenance.- Clutch & Gearbox: Comprehensive clutch and gearbox maintenance.- Propeller Shaft & Differential: Detailed repair procedures.- Cooling System: Cooling system diagnostics and repair.- Electrical System: Extensive electrical system diagrams and repair instructions.- Technical Diagnostics: Fault finding and diagnostics.- Suspension: Suspension system service and repair.- Wheels & Tyres: Wheel and tyre maintenance.- Body & Chassis: Detailed body and chassis repair.- Interior Fittings: Interior maintenance and repair.- Safety Systems: Comprehensive safety system diagnostics and repair. Covers the Mercedes Vito workshop, repair and service procedures, wiring diagrams and parts catalogue.

Special Features:
Comprehensive Diagrams
Zoom-In Illustrations
Torque Specifications
Special Tooling Requirements
Menu-Driven Pages
Thousands of Photographs and Diagrams
Search Functionality by Model, Year, Sales Model, Engine Code, Gearbox Code

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Frequently Asked Questions

What Mercedes models are covered?

This comprehensive dealer software covers all Mercedes Vito and V-Class variants from 1996 to 2021. Included models span the W638 (1996-2003), W639 (2003-2014), and W447 (2014-2021) chassis generations. Coverage includes Vito, Vito Tourer, V-Class, and Metris (North American market). All body configurations are supported including panel van, crew van, Mixto, and passenger variants. The software provides complete service information for both left-hand and right-hand drive models sold across global markets.

What engines/transmissions are covered?

This dealer software includes complete specifications for all Vito powertrains. Diesel engines covered include OM601, OM611, OM646, OM651, and OM654 units ranging from 1.6L to 2.2L CDI configurations. Petrol coverage includes M111, M112, and M274 engines. Transmission data covers manual 5-speed and 6-speed gearboxes, plus 7G-TRONIC and 9G-TRONIC automatic transmissions. Full rebuild procedures, torque specifications, timing procedures, and diagnostic parameters are provided for every engine and transmission combination offered throughout production.

Does this include wiring diagrams?

Yes, this dealer software includes the complete interactive electrical system documentation for all Mercedes Vito models 1996-2021. You get full-color wiring diagrams with component locators that highlight exact positions in the vehicle. The software features clickable circuits allowing you to trace wires through connectors and junction boxes. Coverage includes engine management, ABS/ESP systems, airbag circuits, climate control, central locking, lighting systems, and CAN-bus networks. Connector pinouts and ground point locations are fully documented with diagnostic procedures.

What format is this Workshop Manual provided in?

This is professional OEM Mercedes dealer software, the same diagnostic and repair system used by authorized Mercedes-Benz dealerships worldwide. Unlike static documents, this interactive software features searchable databases, component locators, step-by-step guided diagnostics, and dynamic wiring diagram navigation. The software provides dealer-level functionality including parts cross-referencing, labour time estimates, and technical service bulletin integration. This professional-grade tool delivers an experience far superior to traditional workshop manuals.

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