Mercedes V Class 1996-2022 Workshop Service Repair Manual

Mercedes V Class Workshop Service Repair Manual

Years: 1996-2022

Languages: English & German

Format: Mercedes Software – VirtualBox Virtual Machine

Compatibility: Windows — see included guide for supported versions

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Mercedes V Class Workshop Repair and Service Manual 1996-2022

Mercedes V Class Workshop Manual 1996-2022. Contains all procedures for Step by Step detailed repair, service, wiring and electrical systems instructions with comprehensive illustrations, manufacturer specifications, all technical information, maintenance, torques, scheduled service information, operating fluids, EPC, electrical systems, wiring diagrams etc.

Official Workshop manual used by Mercedes Approved Garages.

Models:
W638: Vito, Vito Microbus
W639: 119, 126, 110 CDI, 110 CDI BlueEfficiency, 113 CDI, 113 CDI BlueEfficiency, 116 CDI, 116 CDI BlueEfficiency, 120 CDI, 122 CDI,122 CDI BlueEfficiency, 204 Sport, E-CELL
W447: V 200d, V 220d, V 250d, 109 CDI, 110 CDI, 111 CDI, 114 CDI, 116 CDI, 119 CDI, 119 CDI BlueTEC, 124 CDI, EQV 300, eVito Tourer

First Generation W638 1996-2003
Engines:
Petrol/ Gasoline:
2.8 L M104.900
Diesel:
2.2 L CDI
2.3 L
2.3 L Turbo

Second Generation W639 2003-2015
Engines:
Petrol:
3.2 L M112 E32 V6
3.5 L M272 E35 V6
3.7 L M112 E37 V6
4.3 L Brabus V6
6.0 L M119 Brabus V8 Twin-Turbo
Diesel:
2.1 L OM646 980 Turbo
2.1 L OM646 DE22 LA R
2.1 L OM651 DE22
3.0 L OM642 V6
2.5 L M272 924 V6
3.0 L M272 939 V6

Transmissions
6-speed Manual
5-speed TouchShift Automatic

Third Generation W447 2014-2022
Engines:
Petrol:
2.0 L M274
Diesel:
1.6 L OM 622 DE 16 LA turbo
1.7 L OM 622 DE 17 LA turbo
2.0 L OM 654q turbo
2.2 L OM 651 DE 22 LA turbo
Electric:
EQV 300

Electric Motor:
85kW permanent synchronous magnet electric motor (eVito 2018-2020)
150kW permanent synchronous magnet electric motor (Mercedes-Benz EQV / eVito Tourer 2020-)

Transmissions:
6-speed ECO Gear manual
7G-TRONIC PLUS automatic
9-speed 9G-Tronic automatic
Single speed with fixed ratio (Mercedes-Benz EQV / eVito Tourer)

Battery:
90 kWh water-cooled Li-Ion battery (EQV 300)

Left and Right hand drive covered.

Years: 2022, 2021, 2020, 2019, 2018, 2017, 2016, 2015, 2014, 2013, 2012, 2011, 2010, 2009, 2008, 2007, 2006, 2005, 2004, 2003, 2002, 2001, 2000, 1999, 1998, 1997, 1996

Languages: English & German

Format: Mercedes Software – VirtualBox Virtual Machine

Compatibility: Windows — see included guide for supported versions

CONTENTS:
General Information: Diagnosis, troubleshooting, and specifications.- Engine Control: Comprehensive engine management details.- Fuel & Exhaust Systems: Maintenance and repair procedures.- Emission Control: Guidelines for emission control systems.- Lubrication & Mechanical Systems: Complete engine lubrication and mechanical maintenance.- Transmission: Detailed transmission service and repair.- Brake System: Instructions for maintaining and repairing brakes.- Axles: Front and rear axle maintenance.- Steering System: Detailed steering system repair and maintenance.- Heater & Air Conditioning: HVAC system diagnostics and repair.- Ventilation System: Ventilation system service procedures.- Maintenance: Scheduled service information and maintenance operations.- Lights & Switches: Electrical lighting and switch maintenance.- Clutch & Gearbox: Comprehensive clutch and gearbox maintenance.- Propeller Shaft & Differential: Detailed repair procedures.- Cooling System: Cooling system diagnostics and repair.- Electrical System: Extensive electrical system diagrams and repair instructions.- Technical Diagnostics: Fault finding and diagnostics.- Suspension: Suspension system service and repair.- Wheels & Tyres: Wheel and tyre maintenance.- Body & Chassis: Detailed body and chassis repair.- Interior Fittings: Interior maintenance and repair.- Safety Systems: Comprehensive safety system diagnostics and repair. Covers the Mercedes V Class workshop, repair and service procedures, wiring diagrams and parts catalogue.

Special Features:
Comprehensive Diagrams
Zoom-In Illustrations
Torque Specifications
Special Tooling Requirements
Menu-Driven Pages
Thousands of Photographs and Diagrams
Search Functionality by Model, Year, Sales Model, Engine Code, Gearbox Code

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Frequently Asked Questions

What Mercedes models are covered?

This comprehensive workshop manual software covers all Mercedes V Class and Vito models from 1996-2022, including the W638 (1996-2003), W639 (2003-2014), and W447 (2014-2022) chassis variants. Coverage includes V200, V220, V230, V250, V280, V300d, and all Vito panel van, crew van, and Tourer configurations. Whether you have a base model or fully-loaded luxury variant, this dealer-level software provides complete service and repair procedures for every V Class specification sold worldwide.

What engines/transmissions are covered?

Complete coverage for all V Class powertrains including diesel engines: OM601, OM611, OM646, OM651, OM654 (2.0L-2.2L CDI units), and OM642 3.0L V6. Petrol engines covered include M111, M112, M272, and M274 units. Transmission coverage includes 5-speed and 6-speed manual gearboxes, 5G-Tronic, 7G-Tronic, and 9G-Tronic automatic transmissions. The software provides detailed rebuild procedures, torque specifications, fluid capacities, and diagnostic routines for all drivetrain components.

Does this include wiring diagrams?

Yes, this dealer software includes complete interactive wiring diagrams for all V Class electrical systems from 1996-2022. Coverage includes engine management, ABS/ESP systems, airbag circuits, climate control, central locking, instrument clusters, lighting systems, and multimedia units. The interactive component locator helps you identify connector positions, ground points, and splice locations. Color-coded diagrams match factory wire colors, and you can trace circuits through multiple pages with clickable navigation,far superior to static diagrams.

What format is this Workshop Manual provided in?

This is professional OEM Mercedes dealer software, the same diagnostic and repair system used by authorized Mercedes-Benz dealerships worldwide. Unlike static documents, this interactive software features searchable databases, component locators, step-by-step guided diagnostics, and dynamic wiring diagram navigation. The software provides dealer-level functionality including parts cross-referencing, labour time estimates, and technical service bulletin integration. This professional-grade tool delivers an experience far superior to traditional workshop manuals.