Mercedes M Class W163 Workshop Repair and Service Manual PDF 1997-2003

Mercedes ML W163 Workshop Repair and Service Manual PDF

This Mercedes M Class W163 workshop repair manual PDF covers the first M-Class for 1997 to 2003. It holds 4,670 Mercedes-Benz dealer documents on 13,752 pages, with 1,424 function descriptions, 1,109 repair procedures, 725 circuit diagrams and 578 diagnosis documents for the M111, M112 and M113 petrol engines, the ML 55 AMG and the OM612 and OM628 CDI diesels.

Model:
Mercedes-Benz M-Class W163: ML 230, ML 320, ML 350, ML 430, ML 500, ML 55 AMG, ML 270 CDI and ML 400 CDI

Engines:
Petrol, Gasoline
M111 2.3 litre four cylinder
M112 3.2 and 3.7 litre V6
M113 4.3, 5.0 and 5.4 litre V8

Diesel:
OM612 2.7 litre five cylinder CDI
OM628 4.0 litre V8 CDI

Transmissions:
717.4 manual
722.6 5 speed automatic
Transfer case with low range

Years: 2003, 2002, 2001, 2000, 1999, 1998, 1997

Format: PDF

Languages: English

Left and right hand drive covered.

Compatibility:
Windows 11, 10, 8, 7, Vista, XP, Mac, Linux, Android, iOS + All Tablets & Phones. One 136 MB PDF that downloads fast and then runs offline.

CONTENTS:
Service: ASSYST maintenance, jacking up and towing.- Engine: removal, cylinder head, crankcase, pistons, crankshaft, timing chain and camshaft adjustment.- Fuel injection: HFM, PEC and ME petrol systems and CDI common rail.- Air and exhaust: turbocharger, charge air cooling, EGR and secondary air.- Engine electrics: ignition, preglow, starter and alternator.- Lubrication and cooling: oil pump, oil cooler, coolant pump, radiator and fan clutch.- Drivetrain: clutch, 717.4 manual, 722.6 automatic, transfer case with low range and propeller shaft.- Chassis: springs, stabilizer, axles, wheels and chassis measurement.- Brakes: ABS, BAS, ETS and ESP.- Steering: power steering pump and speed-sensitive steering.- Electrics: fuse boxes, control units, instrument cluster, trip computer and parking assist.- Comfort: sliding roof, remote locking, CD changer, telephone and climate control.- Body: shell, doors, tailgate, glass, seats, belts, airbags and paintwork.- And Much More…

Special Features:
13,752 pages from the Mercedes-Benz dealer documentation for the W163
4,670 documents in 49 system groups
1,424 function descriptions and 1,109 repair procedures
725 circuit diagrams and 578 diagnosis documents
169 special tool sheets and 86 tightening torque tables
5,698 bookmarks and clickable contents pages
Searchable text for finding any component

Mercedes M Class W163 PDF Cover Image with Table of Contents

Mercedes M Class W163 Engine Removal PDF Download

Mercedes M Class W163 Electric Sliding Pop-Up Roof PDF Download

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Frequently Asked Questions

Is the ML 270 CDI covered in this W163 service manual?
Yes. The ML 270 CDI (163.113) is listed with the OM612 five cylinder CDI, engine 612.963, and the common rail injection has its own documents.

Does the W163 service manual show how to remove the engine?
Yes. Engine removal and installation is covered, for example for the ML 230 with engine 111.977, including the torque converter support wedge.

Is the sliding roof in the M Class W163 PDF?
Yes. The electric glass sliding/pop-up roof (code 414a) has a function description with its drive assembly and switch.

Which automatic gearbox does the ML W163 manual document?
The 722.6, an electronically controlled 5-speed automatic with a lockup clutch in the torque converter, plus the 717.4 manual.

Can I get the M Class W163 manual as workshop software?
Yes. If you are looking for the Professional Workshop Manual Software for this manual, see the Mercedes M Class W163 professional workshop manual software. Other M-Class and ML manuals are in the Mercedes M Class workshop manual range.