Mercedes G Class W460 Workshop Service Repair Manual 1986-1992

Mercedes G Class W460 Workshop Repair and Service Manual 1986-1992

Mercedes G Class W460 Workshop Manual 1986-1992. Contains all procedures for Step by Step detailed repair, service, wiring and electrical systems instructions with comprehensive illustrations, manufacturer specifications, all technical information, maintenance, torques, scheduled service information, operating fluids, EPC, electrical systems, wiring diagrams etc.

Official Workshop manual used by Mercedes Approved Garages.

G Class W460 Models:
200 GE, 230 G, 230 GE, 230 GE 2.6 Brabus, 280 GE, 280 GE AMG, 240 GD, 250 GD, 300 GD
Covers both long and short wheel base.

Engines:
Petrol:
2.0 L M 102.964 E20
2.3 L M 115.973
2.6 L M 115 2.6 Brabus
2.8 L M 110.994
Diesel:
2.4 L OM 616
2.5 L OM 602
3.0 L OM 617

Transmissions:
4-speed manual
5-speed manual
4-speed 720.1 (W4A 018) automatic

Left and Right hand drive covered.

Years: 1992, 1991, 1990, 1989, 1988, 1987, 1986.

Languages: English & German

Format: Mercedes Software – VMware Player Virtual Machine

Compatibility:
Windows 11, 10, 8. 7. Vista, XP. Mac, Linux

CONTENTS:
General Information: Diagnosis, troubleshooting, and specifications.- Engine Control: Comprehensive engine management details.- Fuel & Exhaust Systems: Maintenance and repair procedures.- Emission Control: Guidelines for emission control systems.- Lubrication & Mechanical Systems: Complete engine lubrication and mechanical maintenance.- Transmission: Detailed transmission service and repair.- Brake System: Instructions for maintaining and repairing brakes.- Axles: Front and rear axle maintenance.- Steering System: Detailed steering system repair and maintenance.- Heater & Air Conditioning: HVAC system diagnostics and repair.- Ventilation System: Ventilation system service procedures.- Maintenance: Scheduled service information and maintenance operations.- Lights & Switches: Electrical lighting and switch maintenance.- Clutch & Gearbox: Comprehensive clutch and gearbox maintenance.- Propeller Shaft & Differential: Detailed repair procedures.- Cooling System: Cooling system diagnostics and repair.- Electrical System: Extensive electrical system diagrams and repair instructions.- Technical Diagnostics: Fault finding and diagnostics.- Suspension: Suspension system service and repair.- Wheels & Tyres: Wheel and tyre maintenance.- Body & Chassis: Detailed body and chassis repair.- Interior Fittings: Interior maintenance and repair.- Safety Systems: Comprehensive safety system diagnostics and repair.- Mercedes G Class W460 Workshop Manual, Mercedes G Class W460 Repair Manual, Mercedes G Class W460 Service Manual, Mercedes G Class W460 Electronic Parts Catalogue , Mercedes G Class W460 Wiring Diagrams. And Much More…

Special Features:
Comprehensive Diagrams
Zoom-In Illustrations
Torque Specifications
Special Tooling Requirements
Menu-Driven Pages
Thousands of Photographs and Diagrams
Search Functionality by Model, Year, Sales Model, Engine Code, Gearbox Code

Instant Download

Frequently Asked Questions

What Mercedes models are covered?

This comprehensive dealer software covers all Mercedes-Benz G Class W460 models manufactured between 1986 and 1992. Coverage includes the 230GE, 280GE, 300GD, and 250GD variants in both short wheelbase (SWB) and long wheelbase (LWB) configurations. The software provides complete service information for all W460 chassis codes including convertible, station wagon, and panel van body styles. Whether you own a civilian model or military-spec vehicle, this software delivers factory-level repair procedures for every G-Wagen variant produced during this production period.

What engines/transmissions are covered?

This dealer software provides complete coverage for all W460 powertrains including the M102 2.3L inline-4 petrol engine, M110 2.8L inline-6 petrol engine, OM602 2.5L inline-5 diesel, and OM617 3.0L inline-5 diesel engines. Transmission coverage includes the 4-speed manual gearbox, 5-speed manual transmission, and 4-speed automatic options. You will find detailed specifications, torque values, rebuild procedures, and diagnostic routines for the transfer case and front/rear differential assemblies used across all G Class variants.

Does this include wiring diagrams?

Yes, this dealer software includes comprehensive interactive wiring diagrams for all W460 electrical systems. Coverage includes complete circuit diagrams for the engine management system, charging system, starting circuit, lighting, instrumentation, and climate control. The software features component locators showing exact connector positions, ground point locations, and wire color codes. You can trace circuits interactively, zoom into specific sections, and access pinout specifications for all major control modules and sensors throughout the vehicle.

What format is this Workshop Manual provided in?

IMPORTANT: This is NOT a PDF manual – this is professional OEM Mercedes dealer software identical to what authorized Mercedes-Benz dealerships use for servicing G Class vehicles. Unlike static PDF documents, this interactive software features searchable databases, component locators, diagnostic flowcharts, and clickable wiring diagrams. The software provides dealer-level functionality including service interval calculators, torque specification lookups, and step-by-step repair procedures with integrated illustrations. This is the same professional-grade tool Mercedes technicians rely on daily.