Ford 6.4 Powerstroke Engine 2008-2010 Workshop Manual

Ford 6.4 Powerstroke Engine Manual 2008-2010 PDF

Ford 6.4 Powerstroke Engine Manual PDF

Years: 2008-2010

Languages: English

Format: PDF (2 manuals, 701 pages, plus section files)

Ford’s 598 page PC/ED diagnosis manual with every pinpoint test and the DTC charts, plus the 103 page 6.4L Power Stroke engine reference. Fits F-250 to F-550 Super Duty 2008-2010.

Compatible with all operating systems and devices:
Windows 11, 10, 8, 7, Vista, XP. Mac, Linux, Android, iOS + All Tablets & Phones

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Ford 6.4 Powerstroke Manual 2008-2010: Engine Reference and PC/ED Diagnosis

Complete diagnostic and engine documentation for the Ford 6.4 Powerstroke diesel V8, 2008 to 2010, as fitted to F-250, F-350, F-450 and F-550 Super Duty trucks. Two manuals in one download: Ford’s 598 page Powertrain Control / Emissions Diagnosis (PC/ED) manual with every pinpoint test and the DTC charts, plus the 103 page 6.4L Power Stroke engine reference covering systems, component locations and service procedures.

Engine: Ford 6.4L Power Stroke V8 turbo diesel, 390 cu in, built by International-Navistar, same engine family as the MaxxForce 7

Fuel system: Siemens high pressure common rail with piezo electric injectors, in-block rear driven high pressure fuel pump

Air management: BorgWarner series sequential twin turbochargers, high pressure variable geometry turbo and low pressure turbo, twin EGR coolers and diesel particulate filter

Vehicles: Ford F-250, F-350, F-450 and F-550 Super Duty pickups and chassis cabs, 2008 to 2010

Years: 2010, 2009, 2008

Format: PDF (2 manuals, 701 pages, plus individual section files and the original Ford CHM, fully searchable text)

Language: English

Compatibility: Windows 11, 10, 8, 7, Vista, XP, Mac, Linux, Android, iOS + All Tablets & Phones

What This Download Includes

Manual 1: 2008 6.4L Power Stroke PC/ED diagnosis manual (598 pages, 164 sections)
Introduction, acronyms and definitions, vehicle emission control information, engine control components, electronic engine control (EEC) system, powertrain control hardware and software, diagnostic methods, diagnostic tools, diagnostic subroutines, drive cycles, the diagnostic trouble code (DTC) charts and descriptions, the comprehensive component monitor, boost pressure monitor, catalyst efficiency monitor, diesel particulate filter monitor, and the complete set of pinpoint tests with their circuit diagrams. Individual component sections include the accelerator pedal position sensor, brake pedal position and brake pressure applied switches, camshaft and crankshaft position sensors, clutch pedal position switch, cooling fan, engine coolant temperature and engine oil temperature sensors and their correlation test, intake air temperature sensors, MAP, MAF and exhaust pressure sensors, fuel rail pressure and temperature sensors, water in fuel sensor, fuel injectors, glow plug control, intake throttle, turbocharger actuator, EGR valve and EGR temperature, catalyst and diesel particulate filter systems.

Manual 2: Ford 6.4L Power Stroke engine reference (103 pages)
Ford’s technician publication for the 2008 F-Series Super Duty: engine description and features, horsepower and torque, specifications and identification, component locations, internal and external coolant flow and the coolant pump, lubrication system and base engine oil flow, the fuel supply system, air management with the series sequential turbochargers, EGR, the eight electrical control devices (pressure control valve, volume control valve, EGR valve, turbocharger actuator, glow plug control module, glow plugs, piezo electric fuel injectors and throttle body), unique service procedures including fuel injector service and high pressure fuel injection pump gear service, and technician tips.

Also included
The individual PC/ED section PDFs (DTC charts, engine control components, fuel system, powertrain control hardware and software, hard start / no start diagnostic procedure and worksheet, and named pinpoint tests) and the original Ford CHM help file for Windows.

Special Features:
Complete pinpoint test set with circuit diagrams
Diagnostic trouble code charts mapped to the matching tests
Component location and system flow diagrams
Torque specifications and service procedures
Searchable text
Printable pages
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Frequently Asked Questions

What is the PC/ED manual?

The Powertrain Control / Emissions Diagnosis manual is Ford's own diagnostic publication for the engine. This is the complete MY2008 6.4L edition, 598 pages, with the diagnostic trouble code charts, every pinpoint test, diagnostic methods, subroutines, drive cycles and the engine control component descriptions, revision date 07/07/2008.

Which pinpoint tests are included?

All of them: A, AA, AB, AC, AD, AE, AF glow plug system, AG, AH cooling fan, AI, AK turbocharger actuator, AL, AM, AN, AR misfire, AT, AU, AV, AW, AX intake throttle, AY, AZ EGR cooler system, B reference voltage, C, D crankshaft position, DF, E MAP sensor, F, G, I, J MAF sensor, K, KA turbocharger system performance, L, M fuel system, MA to ME fuel pump and rail pressure, O water in fuel, P fuel injector, QH, QT, RA catalyst system, RB diesel particulate filter, RC exhaust gas temperature, V camshaft position, W and WA EGR, X exhaust pressure and Z keep alive power.

Does it cover the twin turbochargers and EGR?

Yes, the engine reference covers the series sequential turbocharger arrangement, the air management system and the EGR system, and the PC/ED adds the turbocharger actuator and turbocharger system performance pinpoint tests plus the EGR system, EGR temperature and EGR cooler tests.

Is this the same as the Super Duty truck manual?

No. This product is the engine documentation. The complete 2008-2010 F-250 to F-550 Super Duty workshop manual, covering the whole truck, is a separate product on this site and already includes the engine reference book.

What vehicles use the 6.4L Power Stroke?

Ford F-250, F-350, F-450 and F-550 Super Duty pickups and chassis cabs from 2008 to 2010. The same engine is the International MaxxForce 7, used in the International TerraStar, IC Bus AC and AE series, and in motorhomes including the Tiffin Allegro Breeze, though commercial versions are rated differently and use a different turbo arrangement.

What format are the files?

Searchable, printable PDF. The download is a zip containing the 598 page PC/ED manual, the 103 page engine reference, and a folder of the individual PC/ED sections plus the original Ford CHM help file for Windows users.

Do I need a scan tool to use the pinpoint tests?

The pinpoint tests are written for Ford's diagnostic equipment and a digital multimeter, and the manual includes the diagnostic tools and diagnostic methods sections that explain the procedure, so the tests can be followed with a generic scan tool that reads live data and a meter.

Ford 6.4 Powerstroke Engine Manual (Sample Page)
Ford 6.4 Powerstroke engine manual sample page: high pressure fuel injection pump gear service

6.4 Powerstroke PC/ED Pinpoint Test (Sample Page)
6.4 Powerstroke PC/ED pinpoint test sample page: mass air flow sensor circuit and test steps

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