Maxus EV80 Electric Van Workshop Service Repair Manual 2017-2020 PDF

Maxus EV80 2017-2020 Electric Van Workshop Service Repair Manual

This is the SAIC service workbook for the Maxus EV80 electric van, the one Maxus dealers use, bundled with the complete Maxus V80 workbook set for the van it is built on. If you need to make the high voltage system safe, change a PCU, swap a battery pack or clear an EPB fault, the procedures, exploded views and fault code tables are all here.

Models:
Maxus EV80 electric van, panel van and minibus
Left and right hand drive

Motor and drive:
Permanent magnet synchronous motor IP-M131101, 100 kW peak, 320 Nm
SH35E1 single speed reduction gear

Battery:
Lithium iron phosphate, 280 to 380 V, with BMS

Years: 2020, 2019, 2018, 2017

Format: PDF

Languages: English

Compatibility:
Opens in any modern PDF reader on Windows, Mac, Linux, Android or iOS. Two downloads of about 42 MB and 34 MB, small enough to keep on a phone in the van.

PUBLICATIONS SUPPLIED:
EV80 Service Workbook (electric systems)
V80 Technical Guide, Engine, Powertrain, Chassis, Body and Air Conditioning, Connectors and Circuit Diagrams (base van)

What is included in this workshop manual:
The EV80 workbook opens with the vehicle data, motor parameters and dimensions for the van and minibus. It then works through the Vehicle Management System, the electric power train with the PCU, motor and SH35E1 reduction gear, and the power supply system with the lithium iron phosphate battery, BMS, service switch, high voltage box, cooling pump and charging socket. Further chapters cover the 288 V electric air conditioning compressor, electric hydraulic power steering, electronic parking brake and vacuum pump, the fault codes for every EV control unit, and the harness layouts and service circuit diagrams. The V80 set fills in the shared body, suspension, steering, brakes, seats and trim. And much more.

Special Features:
Official SAIC procedures, not an aftermarket summary
High voltage isolation and zero voltage check
PCU gate board (IGBT) replacement steps
Searchable text for any part name or fault code
Exploded views with torque values

Maxus EV80 2017-2020 Electric Powertrain Layout PDF Download

Maxus EV80 2017-2020 Parking Mechanism Exploded Diagram PDF Download

Instant Download

Frequently Asked Questions

What do I get in the download?
Two files. The SAIC EV80 Service Workbook for the electric drive, battery, charging and EV electronics, and the full Maxus V80 workbook set for the body and chassis the Maxus EV80 shares with the diesel V80.

Can I replace the battery or BMS with this manual?
Yes. The power supply chapter covers the zero voltage check, removal of the front and rear battery packs with the BMS, the service switch and the high voltage distribution box.

Does it help with EPB and brake faults?
Yes. There is an electronic parking brake section with the emergency release method, switch and actuator replacement and the calibration needed afterwards, plus the electronic vacuum pump, ABS regulator and EPB fault codes.

How do I receive the manual after I pay?
Download links are sent as soon as your payment clears. The EV80 workbook is about 42 MB and the V80 set about 34 MB.

Other Maxus manuals are listed in the Maxus workshop manual range, including the Maxus V80 2011-2017 service manual.